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Subject: Leaking Chain Tensioner O-Ring R&R Report Author: shogun (moderator) : member since March, 2004 : 11754 posts Posted on: 2008-06-05 10:45:42

BMW's V-12 hydraulic camshaft chain tensioner contains an O-ring that hardens over time and allows oil to seep past the O-ring and out through the tension adjustment screw threads. This results in small puddles of oil on the garage floor and an oil-soaked A/C compressor and drive belt. This slow leakage does not affect the operating performance of the tensioner.

The tensioner is located on the right front of the engine, directly above the A/C compressor. Most tensioners still have their “anti-tampering” cap in place, a black cylindrical plastic cap to protect the adjustment screw from damage. Oil typically weeps along the adjustment screw and exits the tensioner at the end of this cap, which is open. Some tensioners have their protection cap missing, exposing the adjustment screw and lock nut.
Here's a schematic of the entire assembly:

drawing of tensioner parts
Tension set screw
Set screw lock nut (17mm)
Screw plug (19 mm)
Aluminum crush sealing ring (07 11 9 963 355)
Dowell sleeve O-ring (11 31 1 702 953)
Dowell sleeve
Spring
Piston
You also need 17mm and 19mm deep sockets and a torque wrench calibrated up to 50 NM.
To gain access, remove the intake mass airflow sensor and rubber ducting between the air cleaner housing and the DK motor assembly. Also, disconnect the high tension lead from the coil and carefully put aside. You'll need to remove the protection cap by vigorously wiggling from side to side. It can't be reused, so don't worry about damaging it.
Next, take your 17mm socket and release the tensioner set screw locknut. Leave it loose on the set screw and give the set screw precisely 1 counterclockwise turn to release a tiny bit of pressure off the tensioner piston. Don't disturb the set screw any further, and gently snug the lock nut back down onto the screw plug.
Next, get your 19mm deep socket, fit over the screw plug, and giving a mighty heave, unscrew the plug. Do not release the plug entirely from the cylinder block. The piston inside is under considerable pressure and will definitely damage hands if you're not prepared to press against it when the screw threads release. Slowly unscrew the plug. When it releases, a capful of oil will drain from the tensioner piston all over the floor, so be prepared to catch it. Once free, you might have to extract the piston from the bore by fishing around with your little finger.
Now, using an Exacto knife, carefully nick and pry at the O-ring on the dowell sleeve. Do not scratch or otherwise damage the dowell sleeve. The O-ring will be very hard and sealed in its groove. Once free, clean the groove, replace the O-ring, and replace the crush ring on the screw plug.

Now, time to assemble everything. Insert the piston into the bore with the end of your little finger, and press and rotate until you feel the end of the piston "key" into the tensioner ramp.

Now comes the hard part. Seat the narrow end of the spring into the dowell sleeve, and seat the sleeve into the screw plug. I then put the screw plug into my 19mm socket, guided the spring into the back of the piston, and tried repeatedly to compress the spring enough to allow the screw plug to engage a thread on the cylinder block. It's really tough, so take your time. You'll get the hang of it after about 10 minutes. Once you've got it threaded, torque the screw plug down with 40 NM.


Next, turn the set screw 1 turn clockwise to restore the original tension setting, and tighten the 17 mm set screw down with 20 NM torque (my guess - it's not in the specs). Place the protection cap on the set screw and wiggle it snug onto the screw plug.


Because you've drained a small catch reservoir the tensioner uses to feed oil to the piston, the tensioner will need to be primed. If the right camshaft cover is off, you can pour a small amount of oil down the right side of the camshaft front cover, where it will fill the reservoir. Then insert a long screwdriver (I used a wood paint mixing blade) and depress and release the tensioner ramp repeatedly until it becomes resistant to movement.

If you don't have the covers off and the tensioner ramp accessible, I've been told the following works pretty well. Set the OBC antitheft CODE feature of your car to disable the ignition, crank the engine three times for 10 seconds each time, and then disable the CODE feature to allow the engine to fire. You'll probably hear a lot of chain slap for the next 30 seconds while the reservoir fills and the tensioner piston primes.

Degree of difficulty: 5 on a scale of 10.

Your humble servant, Mark in NBA (E31 850 owner)

original article with pics for download

E32 750iL 11/88, E32 750iL Highline 03/90
7 series Tech tips http://tinyurl.com/3486c

• Leaking Chain Tensioner O-Ring R&R Report (url) - shogun 2008-06-05 10:45:42 (1217 views)
  • This leak can be really nasty - erwin 2008-06-05 12:11:31 (156 views)
    • Re: This leak can be really nasty - my406cid 2008-06-05 12:19:01 (123 views)